Application :- This machine connects cells through the partition of container.
Operation :- This Machine forges L- connecter of cells through the hole of partition together and passes heavy current at low voltage so portion of these connecter through hole of partition melts, taking advantage of resistance of lead, and become single entity. This machine does mass production and running cost comes to minimum, hence cost per battery is reduced to minimum.
Transformer :- Current source of Machine is state of art heavy transformer of 65 KVA rating. We use best quality of copper, which dissipates lesser heat. So machine does not waste Costly electricity in the form of heat. Only Air-cooling is sufficient. If water-cooling is used it will increase running load of pump and wastewater, which has also becoming precious and harming the environment so our machine is environment friendly. At the same time reducing running cost of machine.
Welding Computer (Micro Processor based Controller) :-
It is designed indigenously as per need of our operator. This computer supply constant energy at constant current. Welding processes & parameters are controlled automatically & accurately by specially designed microprocessor. Operator can program 10 programs for different batteries. All parameters such as Squeeze Time, Weld Time, Cooling Time and required Current as per battery size, are fed to controller for battery size and recall whenever that size of battery is made. Operator can also see which operating time has been lapsed which other controllers do not provide.
He can also communicate if any of the problems so he could be guided directly without physically present on the machine. If any type of problem arises it can be replaced/ repaired at nominal cost even after warranty period.
Welding Heat adjustment :- This controller is specially designed to suite lead melting say 250oC to 700oC, this bend is divided in 99 digits setting, unlike imported Controllers i.e. Miyachi etc which has controlling temperature from 50oC to 3000oC this bend is also divided in 99 digits setting, so operator does not get accurate results. This results in faulty connection without consistency. Welding Heat Adjustment: 0 to 99%, Welding Time Adjustment: 0 to 99, All are digital Display.
Double Arms Movement :- For forging, we have designed better Forging Head. This head has double arms movement and self-centering arms.
Man Power Requirement :- One Operator.
Power Requirement :- 20Kw, 2Phase.